Industrial 500kg Copper Manganese Chrome Silicon Ferrochrome Nickel Iron Tin Ore Smelting Small Submerged Electric Arc Furnace Factory Price

Product Description

ELECTRIC ARC FURNACE

 

Electric Arc Furnace

I. Application:
Electric arc furnaces are electric furnaces that smelt ores and metals at high temperatures generated by electrode arcs.

II. Charateristic of Arc Melting Furnace
When the gas discharge forms an arc, the energy is very concentrated, and the temperature of the arc zone is above 3000 °C. For metal smelting, the electric arc furnace is more flexible than other steelmaking furnaces, and can effectively remove impurities such as sulfur and phosphorus. The furnace temperature is easy to control, and the equipment occupies a small area.

 

APS POWER SUPPLY SYSTEM

Advantages compared to common KGPS parallel power

1. Very high power factor
The entire production process maintains a very high power factor (0.95-1), low reactive power loss, and more energy saving.

2. Excellent harmonic performance
The harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices.

 

 

I. Technical specification

Power Range	Up to 36000KW, 6, 12, 24 or 48 pulse line power rectifier system
Standard features	PLC automatic melting management system
	Precise and sensitive digital optical fiber control system
	Intelligent monitoring system (including ordinary version of leakage furnace alarm)
	Fault self-diagnosis function
	Remote diagnostic system
	DSP intelligent power control processor
	Core device "pre-installed backup"
	Modular assembly mode
	smart meter
	Safety interlock switch
Factory Test	Key Components
Optional Features	Multiple smelting furnaces melting at the same time
	Automatic production line
	New leaking furnace alarm
	Furnace weighing system
	Melting shop control system
More	Contact us for customized solution

 

II. Details description
 

2-1. Advanced optical fiber control system
Frequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.

 

 

 

2-2. Emergency backup assembly concept
The core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.

2.3- Smart meter
Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production planning and cost accounting.

2.4- Easy to operate
PLC smelting manager can display the real-time data and information of the entire system in real time. It can be used by operators to start, stop, and reset the power supply on the furnace table. It also has automatic heat preservation, automatic oven, cold furnace start, and fault display. and other functions.
Although there are many functions, the operation is very simple. All it takes is a "start", "stop" switch and a power adjustment knob to complete the operation.

 

2-5. Super practical modular assembly design
The power cabinet adopts a modular assembly design. If users want to increase production capacity in the future, they only need to add the relevant modules on the basis of the original power cabinet to realize the model upgrade. Instead of purchasing another electric cabinet, they can increase capacity at the lowest cost.

 

 

 

 

OUR SERVICE

Pre-sale service

We are committed to helping you more, not only in the melting and heating system, but in providing you with better solutions throughout a whole production line.

 

After-sale service

1. On-line commissioning, for the coreless induction melting system produced by our company, we provide on-line commissioning service without geographical restrictions, so that your system can be put into operation as soon as possible.

2. Provide maintenance services for important components such as circuit boards, coils, and yokes. After repairing, they can meet the original technical indicators and factory standards.

3. Original spare parts service is a hasty job. We have a complete spare parts warehouse to ensure that regular spare parts can be shipped within 24 hours. For circuit boards, yokes, reactors and other self-developed products, we can provide you with cost price, saving you the cost of purchasing accessories after sale;

4. Provide overhaul service, we retrofit your system to the latest system, meet the latest electrical and control standards. This means greater reliability, efficiency and productivity without having to invest in new systems.

5. For the coreless induction smelting system produced by our company, we provide capacity-upgrade services, and we can upgrade it on the basis of the original one to improve productivity without investing in a new system.

6.Taining service. We also train your employees and instruct them in the operation of your system.

 

 

ABOUT US

 

 

 

APS Induction Furnace (Taizhou) Co., Ltd.

APS Induction Technology (Taizhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.
In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.
As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.
We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.