ISO Approved 1500kg 2000kg 3000kg 5000kg 1 Ton 2 3 1.5ton Smelting Equipment

Product Description

Iron Melting Induction Furnace for Sand Casting

 

 

APPLICATION

Medium frequency induction melting furnace is very suitable for melting iron for sand casting for foundry.

Intermediate frequency induction furnaces can be used to melt all ferrious and non-ferrious metals. Especially suitable for the smelting of steel and iron material. Due to its unique electromagnetic stirring function, it can float impurities and make the molten metal more pure.

I. Technical specification:

Application	Meeting requirement for melting ferrous and non-ferrous metal
Capacity range	500kg to 1500kg(related to cast iron)
Standard features	Steel shell structure
	Porcelain insulated induction coil
	Waterless yoke
	All-round protective cover
	Furnace-leakage alarm
	Hollow Structure water cooling cable
Optional features	Fume hood
	Lining ejection mechanism
	KGPS power supply
	KGCL power supply

 

APS FURNACE TECHNOLOGY

2-1.Fuenace design

Furnace can be customized to be common column type design, or open furnace design.

What is open furnace design? On the basis of ensuring the strength of the furnace body, the redundant coil columns are eliminated, making the furnace body more convenient for maintenance, and at the same time leaving enough space for future capacity upgrades. When users need to increase production, they only need to upgrade the capacity of the old furnace without investing in a new smelting system.

More convenient for maintenance;
Leaving enough space for future capacity upgrades;

2-2. Advanced Rodless induction coil

Furnace can be customized to be common induction coil,or rodless induction coil.

What is rodless induction coil? According to common manufacturing methods, the active coil and the water-cooled coil need to be fabricated separately and then welded together. By using horizontal winding process, and the effective coil and the water-cooled coil can be wound from the same oxygen-free copper tube without any segmentation. Coil turn gaps are tight and consistent for maximum electrical efficiency.

Rodless structure;
Horizontal winding;
Porcelain insulation treatment;
High voltage ignition and overheating protection.

2-3. Wind cooling yoke
Waterless yokes, except for the two yokes connected by water-cooled cables, the rest of the yokes do not need to be cooled by water, which greatly reduces the yoke water leakage failure rate. In addition, the number of water pipe is half of that of conventional yokes, which reduce the maintenance cost.

Reduce yoke water leakage failure;
Reduce maintenance cost of water cable

2-4. Upgrade all-round protective cover
Besides anti-drop protection cover, there is a protective cover around the coil and the water-cooled cables, which can protect the coil from the damage caused by the falling or collision of metal debris, and also effectively protect the water-cooled cable from contact with metal debris and cause overheating problems. Moreover, the protective cover does not cause any trouble for maintenance, because it does not need to be dismantled during repair.

Anti-drop protection cover & Furnace-body protective cover

 

APS POWER SUPPLY SYSTEM

KGCL Power Supply 
 

I. The overall advantage of KGCL power supply

The entire production process maintains a very high power factor (above 0.95), low reactive power loss, and more energy saving.
The harmonic content is low, which meets the requirements of the power sector for harmonics, and users no longer need to purchase high-order harmonic treatment devices.

 

 

II. Details description

 

2-1. Advanced optical fiber control system
Frequency conversion adaptive. It take less than 0.2 seconds from start-up to full power output, when the peers take longer time. Under the standard configuration, the melting time is about 40-50 minutes.

 

 

 

2-2. Emergency backup assembly concept
The core components inside the electric cabinet, such as thyristor, capacitor, etc., are equipped with spare modules, and the backup modules can be quickly activated when a certain device is damaged and production is stopped. It can continue to produce without repair. As for the damaged spare parts, just need to disconnect the wire, or directly remove it for repair, which has no effect on the equipment.

 

2.3- Automatic function 
PLC smelting manager can display the real-time data and information of the entire system in real time. It can be used by operators to start, stop, and reset the power supply on the furnace table. It also has automatic heat preservation, automatic oven, cold furnace start, and fault display. and other functions.

2.4- Smart meter
Smart meter can display and record monthly power consumption, daily power consumption and ton of power consumption in real time,which providing reliable and detailed smelting data for production enterprises to make production planning and cost accounting.
 

 

RELATED PRODUCT

We are committed to providing a complete set of technical service solutions for our user.

Top-pour Ladle

Ladle for ductile iron

Bottom-pour Ladle

 

 

AFTER-SALE SERVICE

After-sale service

1. On-line commissioning, for the coreless induction melting system produced by our company, we provide on-line commissioning service without geographical restrictions, so that your system can be put into operation as soon as possible.

2. Provide maintenance services for important components such as circuit boards, coils, and yokes. After repairing, they can meet the original technical indicators and factory standards.

3. Original spare parts service is a hasty job. We have a complete spare parts warehouse to ensure that regular spare parts can be shipped within 24 hours. For circuit boards, yokes, reactors and other self-developed products, we can provide you with cost price, saving you the cost of purchasing accessories after sale;

4. Provide overhaul service, we retrofit your system to the latest system, meet the latest electrical and control standards. This means greater reliability, efficiency and productivity without having to invest in new systems.

5. For the coreless induction smelting system produced by our company, we provide capacity-upgrade services, and we can upgrade it on the basis of the original one to improve productivity without investing in a new system.

6.Taining service. We also train your employees and instruct them in the operation of your system.

 

ABOUT US

APS Induction Furnace (Taizhou) Co., Ltd.

APS Induction Technology (Taizhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.
In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.
As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.
We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.